Showing posts with label Microbiology SOP. Show all posts
Showing posts with label Microbiology SOP. Show all posts

Thursday 13 September 2018

SOP FOR OPERATION OF CENTRIFIGUE MACHINE



1.0          Objective:
               The objective of this Standard Operating Procedure is to lay down the procedure for operating the Centrifuge.
2.0          Scope:
               This SOP covers operating procedure of Centrifuge .
3.0          Responsibility:
               Junior Research officer/ Research Officer/ Microbiologist: Responsible for operation of the instrument as per procedure.
              QA Officer/QA Manager: Review the records and governing the document.
4.0          Procedure:
4.1                       Open the lid of the instrument. Fill the material in tubes. The volume of each tube should be equal. Load the tubes in instrument’s test tube stand. If all tubes are not filled up with material, please put the filled test tubes on opposite sides, so as to maintain the balance.
4.2                       Connect the three-pin plug to the mains. Switch the mains ON.
4.3                       Switch the instrument ON.
4.4                     Regulate the speed control knob from minimum to maximum gradually till desired speed is reached.
4.5                       The desired time duration for the test can be adjusted with the help of timer knob.
4.6                       Now wait till the operation of centrifuge is over.
4.7                       When the timer will reach to ’00’, the function will stop automatically.
4.8                       Allow the centrifuge to reach at stop position and read the speed meter indicating “00”.
4.9                       Open the lid, remove the test tubes and observe the result.
4.10                   After completion of work switch ‘OFF’ the instrument and the mains.

SOP FOR OPERATION AND CALIBRATION OF HEATING BLOCK


1.0          Objective:
               The objective of this Standard Operating Procedure is to lay down the procedure for operating and calibration of Heating Block.
2.0          Scope:
               This SOP covers operating and calibration of Heating Block
3.0          Responsibility:
               Microbiologist: Responsible for operation, calibration and maintenance of the instrument. Maintain the required record.
               QA Officer/QAM: Review the records and governing the document.
4.0          Procedure:
4.1          Ensure that the instrument is visibly clean and free from dust.
4.2      Switch ‘ON’ the mains switch. Switch on the power switch of the instrument and observe that the LED of Temperature indicator displays the ambient value.
4.4          Press ‘SET TEMP.’ key (Red Button) to pre-set the desired performance parameter.
4.5        The LED shall display the lat setting. Turn the setting knob clockwise for decrement until the LED displays the desired set value. Use the second knob for fine setting if required. Depress (Release) the SET key.
4.6          The LED shall regain to display the ambient value of the chamber.
4.7          Now the unit will automatically perform to attain the set temperature with the on and off of the heater.
4.8         The heater selection (heater capacity) switch is provided having positioned 37°, 45°and 75° or High.
4.9        Select the switch initially at HIGH to attain the set point quickly. Turn it to LOW soon the display is reaching near to the set point for fine and accurate control, Thus to prevent the shooting up the temperature from the set value.
4.10      Select the LOW position if the set point is nearing the ambient for accurate and fine performance.
5.0          Calibration:
5.1          Operate the instrument as per above procedure.
5.2      Set the temperature knob at desire temperature at which temperature you want to calibrate.
5.3          Place a calibrated thermometer of appropriate range in the chamber of the heating block.
5.4          Set the three different temperature and note down the constantly result for a period of 60   minutes at interval of 15 minutes.
5.5          Note down the temperature in the calibration format .
5.6                    Acceptance Criteria: ± 1.0 ° C for Set Temperature
6.0                    Routine maintenance:
6.1          Clean the instrument with dry cloth.

SOP FOR OPERATION AND CALIBRATION OF ANTIBIOTIC ZONE READER



1.0          Objective:
               To provide written procedure for operation and calibration of Antibiotic Zone Reader.
2.0          Scope:
               This SOP covers the operation and calibration of Antibiotic Zone Reader.
3.0          Responsibility:
               Microbiologist: Responsible for operation, calibration and maintenance of the instrument. Maintain the required record.
               QA Officer/QAM: Review the records and governing the document.
4.0          Procedure:
4.1          Ensure that the instrument is visibly clean and free from dust.
4.2          Switch ‘ON’ the mains switch.
4.3         Turn the left side drum to its maximum clockwise position, so that Zero Marking on the scale of the right side drum coincides with the Zero marking on the Vernier scale.
4.4         Keep the Petri-dish on the Aluminum plate and rotate it manually; so that one end of the Zone image touches the Mark Line on the Prism.
4.5       Now turn the left-side drum slowly, in anti-clockwise position, till the other end of the Zone image touches the Mark Line on the Prism.
4.6         Note the reading directly on the Right side drum scale. The scale is marked from 0 to 35 mm with each division of 0.2 mm and the Vernier scale is marked with each division of 0.02 mm.
5.0          Calibration:
5.1          Operate the instrument as per above procedure.
5.2          Put the standard coin in the appropriate place on antibiotic zone reader.
5.3          Measure the zone of standard coin and compare with the standard coin result and observed result.
5.4         Record the result in the calibration format 
6.0                    Routine maintenance:
6.1                    Clean the instrument with dry cloth.
6.2                    Clean glass & lance with dry cloth or tissue paper.

SOP FOR ENTRY AND EXIT PROCEDURE IN STERILE AREA



1.0          Objective:
               To provide written procedure for entering into Microbiology Sterile Area.
2.0          Scope:
               This standard operating procedure covers Microbiology Sterile Area 
3.0          Responsibility:
               Microbiologist: Awareness about the procedure. 
               QA Officer/QAM: Review the records and governing the document.
4.0          Procedure:
4.1          Remove the apron & footwear, keep it them to out side the sterile area.
4.2          Spray your hands with antiseptic solution provided.
4.3          Enter the change room , wear clean footwear, apron, cap, nose mask and surgical gloves.
4.4          Then enter in sterile room. Disinfect hands with 70 % IPA and allow it to dry.
4.5          Perform the work as per the respective procedure.
4.6          After completion of the work, clean the hands with 70 % IPA, dry the hands.
4.7        Enter the change room and remove gloves, nose mask, cap and apron, keep it in the respective place.
4.8          Remove the footwear and come out of the sterile area.
4.9          Wear the out side footwear and apron.
5.0          Precaution:
5.1          Do not enter in microbiology sterile area with out side footwear and apron.

SOP FOR OPERATION AND VALIDATION FOR LAMINAR AIR FLOW HOOD



1.0             Objective:
                  To provide written procedure for operation and validation of  Laminar Air Flow Hood.
2.0             Scope:
                  This SOP covers the operation and validation (in-house) of  Laminar Air Flow Hood.
3.0             Responsibility:
                  Microbiologist: Responsible for operation, validation and maintenance of the instrument. Maintain the required record.
                 QA Officer/QAM: Review the records and governing the document.
4.0             Procedure:
4.1             Switch on the mains.
4.2             Switch on the Ultra Violet light for 30 minutes before beginning of the work.
4.3             Switch on the Laminar flow at least 15 minutes before beginning of the work.
4.4             Ensure that Ultra Violet light is off during working period.
4.5             Check the pressure of Nanometer, lend of the Red liquid indicator. It should be between 5 - 15 mm.
4.6             Record the Ultra Violet lamp usage and pressure of Nanometer in the Ultra Violet lamp usage log book 
4.7             Switch off the instrument once the work completed.
4.8             Clean the interior surface of the Laminar with 70 % IPA before and after the analysis.
5.0             Validation:
5.1             Check the performance of the HEPA filter by the following methods:
5.1.1          DOP test             : To be performed by external agency.
5.1.2          Particulate count : To be performed by external agency.
5.1.3          Velocity measurement: To be performed by external agency.
                  Frequency           : Once in a year
5.1.4          Plate count method:
5.1.4.1       Expose Soya bean casein digest agar and Sabouraud  Chloramphenicol Agar plates (in
                  duplicate) to air flow for 2 hours.
5.1.4.2       Incubate Soya bean Casein Digest Agar plate at 35- 37° C for 24 hours and Sabouraud Chloramphenicol Agar plate at 20-25° C for 72 to 120 hours.
5.1.4.3     Observe the plate and count the no. of colonies found. Record the observations in the            Laminar flow validation log book 
5.1.4.4       Acceptance Criteria:  Not more than 1 cfu per plate/2 hour.
5.1.4.5       Frequency: Once in a month.
6.0                          Routine maintenance:
6.1                          Clean the instrument with dry cloth and LAF bench with Isopropyl alcohol.
6.2                          Check the level of the red liquid.
6.3                          Clean the tube of ultraviolet light with dry cloth.

SOP FOR DISPOSAL OF USED AND WASTE MICROBIOLOGICAL MEDIA



1.0          Objective:
               The purpose of this SOP is to provide guidelines for the Disposal of used & waste media in  microbiology laboratory.
2.0          Scope:
               This SOP covers  disposal of used and waste media from microbiology laboratory.
3.0          Responsibility:
            Microbiologist: Responsible for dispose the media as per guideline and maintain the necessary record.
              QA Officer/QA Manager: Review the records and governing the document.
4.0          Procedure:
4.1          Disinfect the glassware containing used media and other accessories used for                     microbiological testing as follows :
4.1.1       Used media: Pour 5 to 10 ml of 2 % v/v Phenol or 5 % v/v Dettol solutions to each of the glassware containing used media for disposal. Use the solutions alternately.
4.1.2       Allow to stand for 30 minutes.
4.2          Sterilize the glassware by autoclaving 15 lbs (at 121° C) for 30 minutes.
4.3       After the pressure in the autoclave is released, unload the glassware in hot condition                 and drain the liquid media in the washing area.
4.4          Wash the glassware .
4.5          After washing the destruction load, clean the washing area with 5 % v/v Dettol.
4.6          Wash the autoclave with 5 % v/v Dettol solution and then with tap water thoroughly before using the autoclave again.
4.7          Enter the details in disposal of microbiological media log book
4.8       CULTURE TUBES: Disinfect media tubes containing cultures by the above procedure            after the freshly sub-cultured is done and growth observed.


4.9    PIPETTES: Dip used pipettes in a cylinder or waste bin containing disinfectant. Allow                        to stand for 30 minutes and wash the pipettes.

SOP FOR GENERAL METHOD OF SUB-CULTURING



1.0          Objective:
               The objective of this sop is to lay down the procedure for procurement, preservation and maintenance of microbial cultures
2.0          Scope:
               This SOP covers all microbial cultures used in the microbiological analysis 
3.0          Responsibility:
               Microbiologist: Responsible for preparation the media, handling the organism and maintain the necessary record.
              QA Officer/QA Manager: Review the records and governing the document.
4.0                    Procedure:
4.1      Procurement / Receiving of Microbial Cultures:

4.1.1  Procure the equivalent American Type Culture Collection (ATCC) lyophilized vials of microbial cultures with certificate of authenticity as specified in culture certificate from

·         National Culture of Industrial Microbiology, Pune or

·         Microbial Type Culture Collection, Chandigarh

4.1.2       After receiving the lyophilized vials from the culture collection center, check the lyophilized vials for any breakage and match the ATCC/ MTCC / NCIM number on the vial and certificate 
4.1.3       The lyophilized culture shall be stored at 2 - 8ºC for not more than one year.
4.1.4       Record the details of the lyophilized culture received in the format given in Annexure – I.

4.1.5       Use the media specified in certificate for the maintenance of microbial cultures.

4.1.6       Prepare the media and subsequent version titled “Preparation of Microbiological Media”.

4.1.7       Prepare media slants in clean 18 mm diameter rimless test tubes / screw capped culture tubes and pre-incubate the slants for 48 hours at specified temperatures as give in Annexure No. III to check any contamination. Discard the contaminated slants. Prepared slants can be stored up to 7 days at temperature not exceeding 25°C.

4.2           Sub-culturing of micro-organisms from lyophilized cultures:

4.2.1       Check the cleaning and sanitization status of the area and LAF bench before proceeding for sub-culturing.

4.2.2       Sub-culturing shall be done in a laminar airflow clean station to avoid the chances of contamination. Clean the LAF working bench before proceeding for sub-culturing.
4.2.3       Open ampoule of lyophilized culture and aseptically transfer contents equally into two different sterile vials under LAF and label vials as X and Y respectively.
4.2.4       With the help of sterile inoculation loop, withdraw small quantity of lyophilized culture from vial X and transfer the content in 10 ml test tube containing sterile Soyabean casein digest medium (SCDM) for aerobic bacteria and yeast and molds and in 10 ml sterile Fluid thioglycollate media (FTM) for anaerobic bacteria. Label the tubes as mother culture tubes.
4.2.5       Incubate mother culture tubes at the temperatures mentioned in culture certificate. After completion of incubation period observe the tubes for turbidity.
4.2.6       Using sterile inoculating loop, withdraw small quantity of culture from mother culture tubes of SCDM / FTM and streak on 4 pre-incubated slants of appropriate culture media as given in culture certificate.
4.2.7       Incubate inoculated slants / stabs at the temperatures mentioned in culture certificate.
4.2.8       After completion of incubation period, examine growth of microorganisms visually, also carry out gram staining test Confirmation of the purity of the cultures after sub culturing  and subsequent versions titled “Confirmation of the purity of the cultures” and observe microscopically for the purity of the culture in the slant. Report the observations of gram staining and as per culture certificate. In case of any contamination the slants shall be discarded and new set of slant shall be prepared.
4.2.9       If any culture found contaminated discard it and get a new culture from authentic source.
4.2.10     After observing the growth, label the Mother culture tube as mentioned below
MOTHER CULTURE
Name of Microorganism
:

Strain No.
:

Generation No.
:

Medium used
:

Date of Sub-culturing
:

Due On
:

Sub-cultured By
:


WORKING CULTURE
Name of Microorganism
:

Strain No.
:

Generation No.
:

Medium used
:

Date of Sub-culturing
:

Due On
:

Sub-cultured By
:


4.2.11     After proper labeling of the slants, store both mother and working cultures into refrigerator at 2 – 8 °C.
4.2.12     Withdraw maximum of 5 times [not more than 5 passages] for sub-culturing from the lyophilized cultures or use up to one year from the date of receipt whichever is less.
Note. If biochemical test of the culture shows positive (viable) then it will be used for one more year.

 

4.3           Sub-culturing of Microorganisms from Mother Culture:

4.3.1       Remove Mother culture from refrigerator and allow the slants to reach at room temperature before proceeding for sub culturing.  Streak / stab 2 new slants of appropriate medium as given in culture certificate. Out of 4 subculture slants label 1 slant as mother culture and 1 slant as working (monthly) culture.
4.3.2       Use mother culture for further sub-culturing and working (monthly) culture for lab use.
4.3.3       Write complete information on label as given above and affix that label on to prepared slants/stabs.
4.3.4       After proper labeling of the slants/stabs, store both stock and working cultures into refrigerator at 2 – 8 °C.
4.3.5       After completion of the passage / series and after observation of growth in new slants discard the used cultures as per current version of titled “ Disposal of Microbiological Used Media” for Disposal Used Media, Culture and dehydrated media

4.4           Assign Generation Number to Sub-cultures:

4.4.1       For first subculture starting from reference culture assign the generation No. as AX/S1/G1.
Where, A – Stands for Lot No.
             X – Vial No.
             S1 – Stands for Series 1.
             G1 – Stands for Generation 1.
4.4.2       This sub-culture may be further sub-cultured up to 3 times [Total not more than 5 times starting from lyophilized culture]. To this subculture assign generation No. as AX/S1/G1 this will go up to AX/S1/G3.
4.4.3       After completion of series S1 up to generation AX/S1/G3 discard the used cultures and again start sub-culture from reference culture vial X and assign generation No. AX/S2/G1 and this will again go up to AX/S2/G3.
4.4.4       After completion of series S2 up to generation AX/S2/G3 discard the used cultures and again start sub-culture from reference culture vial X and assign generation No. AX/S3/G1 and this will again go up to AX/S3/G3.
4.4.5       After completion of series S3 up to generation AX/S3/G3 discard the used cultures and again start sub-culture from reference culture vial X and assign generation No. AX/S4/G1 and this will again go up to AX/S4/G3.
4.4.6       After completion of series S4 up to generation AX/S4/G3 discard the used cultures and again start sub-culture from reference culture vial Y and assign generation No. AY/S1/G1 and this will again go up to AY/S4/G3.
4.4.7       If subculture is being started from reference culture received 2nd time [i.e. lot No. B] the generation No. will be BX/S1/G1 and will continue so on up to BY/S4/G3.
4.4.8       Maintain a record for receipt of reference culture [lyophilized vial] and for periodic sub-culturing 
4.4.9       The sub-culturing shall be carried out monthly as per the plan
4.4.10     The sub-culturing shall not be carried out for more than five passages from the mother culture.
4.4.11     Preserve the newly prepared culture tubes / screw capped tubes in the refrigerator at 2 – 8 °C.
4.4.12     The 1 stock cultures slants / stabs shall be used for preparing culture suspensions. The other 1 working culture slants / stabs shall be used for positive control, Growth Promotion test and other laboratory testing requirements.
  
5.0       Precautions:
5.1          Handle the culture tubes carefully to avoid breakage and contamination.
5.2          In case of breakage of the culture tubes, disinfect the area immediately with 5 % v/v Dettol solution and discard the tube.
5.3      In case spillage occurs on the apparel, clean the area with 5 % v/v Dettol solution two to   three times and keep the clothes for washing.

We have requirement of Production Supervisor In Electrical & Mechanical in Daman

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