Thursday 13 September 2018

SOP FOR GENERAL METHOD OF SUB-CULTURING



1.0          Objective:
               The objective of this sop is to lay down the procedure for procurement, preservation and maintenance of microbial cultures
2.0          Scope:
               This SOP covers all microbial cultures used in the microbiological analysis 
3.0          Responsibility:
               Microbiologist: Responsible for preparation the media, handling the organism and maintain the necessary record.
              QA Officer/QA Manager: Review the records and governing the document.
4.0                    Procedure:
4.1      Procurement / Receiving of Microbial Cultures:

4.1.1  Procure the equivalent American Type Culture Collection (ATCC) lyophilized vials of microbial cultures with certificate of authenticity as specified in culture certificate from

·         National Culture of Industrial Microbiology, Pune or

·         Microbial Type Culture Collection, Chandigarh

4.1.2       After receiving the lyophilized vials from the culture collection center, check the lyophilized vials for any breakage and match the ATCC/ MTCC / NCIM number on the vial and certificate 
4.1.3       The lyophilized culture shall be stored at 2 - 8ÂșC for not more than one year.
4.1.4       Record the details of the lyophilized culture received in the format given in Annexure – I.

4.1.5       Use the media specified in certificate for the maintenance of microbial cultures.

4.1.6       Prepare the media and subsequent version titled “Preparation of Microbiological Media”.

4.1.7       Prepare media slants in clean 18 mm diameter rimless test tubes / screw capped culture tubes and pre-incubate the slants for 48 hours at specified temperatures as give in Annexure No. III to check any contamination. Discard the contaminated slants. Prepared slants can be stored up to 7 days at temperature not exceeding 25°C.

4.2           Sub-culturing of micro-organisms from lyophilized cultures:

4.2.1       Check the cleaning and sanitization status of the area and LAF bench before proceeding for sub-culturing.

4.2.2       Sub-culturing shall be done in a laminar airflow clean station to avoid the chances of contamination. Clean the LAF working bench before proceeding for sub-culturing.
4.2.3       Open ampoule of lyophilized culture and aseptically transfer contents equally into two different sterile vials under LAF and label vials as X and Y respectively.
4.2.4       With the help of sterile inoculation loop, withdraw small quantity of lyophilized culture from vial X and transfer the content in 10 ml test tube containing sterile Soyabean casein digest medium (SCDM) for aerobic bacteria and yeast and molds and in 10 ml sterile Fluid thioglycollate media (FTM) for anaerobic bacteria. Label the tubes as mother culture tubes.
4.2.5       Incubate mother culture tubes at the temperatures mentioned in culture certificate. After completion of incubation period observe the tubes for turbidity.
4.2.6       Using sterile inoculating loop, withdraw small quantity of culture from mother culture tubes of SCDM / FTM and streak on 4 pre-incubated slants of appropriate culture media as given in culture certificate.
4.2.7       Incubate inoculated slants / stabs at the temperatures mentioned in culture certificate.
4.2.8       After completion of incubation period, examine growth of microorganisms visually, also carry out gram staining test Confirmation of the purity of the cultures after sub culturing  and subsequent versions titled “Confirmation of the purity of the cultures” and observe microscopically for the purity of the culture in the slant. Report the observations of gram staining and as per culture certificate. In case of any contamination the slants shall be discarded and new set of slant shall be prepared.
4.2.9       If any culture found contaminated discard it and get a new culture from authentic source.
4.2.10     After observing the growth, label the Mother culture tube as mentioned below
MOTHER CULTURE
Name of Microorganism
:

Strain No.
:

Generation No.
:

Medium used
:

Date of Sub-culturing
:

Due On
:

Sub-cultured By
:


WORKING CULTURE
Name of Microorganism
:

Strain No.
:

Generation No.
:

Medium used
:

Date of Sub-culturing
:

Due On
:

Sub-cultured By
:


4.2.11     After proper labeling of the slants, store both mother and working cultures into refrigerator at 2 – 8 °C.
4.2.12     Withdraw maximum of 5 times [not more than 5 passages] for sub-culturing from the lyophilized cultures or use up to one year from the date of receipt whichever is less.
Note. If biochemical test of the culture shows positive (viable) then it will be used for one more year.

 

4.3           Sub-culturing of Microorganisms from Mother Culture:

4.3.1       Remove Mother culture from refrigerator and allow the slants to reach at room temperature before proceeding for sub culturing.  Streak / stab 2 new slants of appropriate medium as given in culture certificate. Out of 4 subculture slants label 1 slant as mother culture and 1 slant as working (monthly) culture.
4.3.2       Use mother culture for further sub-culturing and working (monthly) culture for lab use.
4.3.3       Write complete information on label as given above and affix that label on to prepared slants/stabs.
4.3.4       After proper labeling of the slants/stabs, store both stock and working cultures into refrigerator at 2 – 8 °C.
4.3.5       After completion of the passage / series and after observation of growth in new slants discard the used cultures as per current version of titled “ Disposal of Microbiological Used Media” for Disposal Used Media, Culture and dehydrated media

4.4           Assign Generation Number to Sub-cultures:

4.4.1       For first subculture starting from reference culture assign the generation No. as AX/S1/G1.
Where, A – Stands for Lot No.
             X – Vial No.
             S1 – Stands for Series 1.
             G1 – Stands for Generation 1.
4.4.2       This sub-culture may be further sub-cultured up to 3 times [Total not more than 5 times starting from lyophilized culture]. To this subculture assign generation No. as AX/S1/G1 this will go up to AX/S1/G3.
4.4.3       After completion of series S1 up to generation AX/S1/G3 discard the used cultures and again start sub-culture from reference culture vial X and assign generation No. AX/S2/G1 and this will again go up to AX/S2/G3.
4.4.4       After completion of series S2 up to generation AX/S2/G3 discard the used cultures and again start sub-culture from reference culture vial X and assign generation No. AX/S3/G1 and this will again go up to AX/S3/G3.
4.4.5       After completion of series S3 up to generation AX/S3/G3 discard the used cultures and again start sub-culture from reference culture vial X and assign generation No. AX/S4/G1 and this will again go up to AX/S4/G3.
4.4.6       After completion of series S4 up to generation AX/S4/G3 discard the used cultures and again start sub-culture from reference culture vial Y and assign generation No. AY/S1/G1 and this will again go up to AY/S4/G3.
4.4.7       If subculture is being started from reference culture received 2nd time [i.e. lot No. B] the generation No. will be BX/S1/G1 and will continue so on up to BY/S4/G3.
4.4.8       Maintain a record for receipt of reference culture [lyophilized vial] and for periodic sub-culturing 
4.4.9       The sub-culturing shall be carried out monthly as per the plan
4.4.10     The sub-culturing shall not be carried out for more than five passages from the mother culture.
4.4.11     Preserve the newly prepared culture tubes / screw capped tubes in the refrigerator at 2 – 8 °C.
4.4.12     The 1 stock cultures slants / stabs shall be used for preparing culture suspensions. The other 1 working culture slants / stabs shall be used for positive control, Growth Promotion test and other laboratory testing requirements.
  
5.0       Precautions:
5.1          Handle the culture tubes carefully to avoid breakage and contamination.
5.2          In case of breakage of the culture tubes, disinfect the area immediately with 5 % v/v Dettol solution and discard the tube.
5.3      In case spillage occurs on the apparel, clean the area with 5 % v/v Dettol solution two to   three times and keep the clothes for washing.

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