Saturday, 17 February 2018

SOP for Claibratrion of High Performance Liquid Chramatography

1.0        Objective:
                  To provide written procedure for calibration of High Performance Liquid   Chromatography system.
2.0       Scope:
                  This SOP covers calibration of all High Performance Liquid Chromatography system 
3.0         Responsibility:
                  Jr. Research Officer, Research Officer: Responsible for operation, calibration and maintenance of the instrument as per procedure.
                  Head of Department: Responsible for calibration and maintenance, timely as per schedule.
                  QA Officer/QA Manager: Review the records and governing the document.
4.0              Procedure:
4.1             Ensure that the instrument is visibly clean and free from dust.
4.2             CALIBRATION OF PUMP:
4.2.1          Keep water as mobile phase at a flow rate of 0.5 ml, 1.0 ml, 1.5 ml and 2.0 ml.
4.2.2          Collect the eluent in a tare-measuring cylinder for 5 minutes and 10 minutes for the above flow rate.
4.2.3          Weigh the measuring cylinder and note down the weight. Check the observed weight against the expected weight. (1 ml of water = 0.99602 g at 25° C).
4.2.4          Record the details in HPLC calibration format as given in Annexure - 1.
4.2.5          Frequency: Quarterly.
4.3             CALIBRATION OF DETECTOR:
4.3.1                    System Suitability check (RSD %):
4.3.1.1              Methanol filter, degas and use as mobile phase. Set the wavelength at 258 nm.
4.3.1.2              Separately prepare 10 µg / ml w/v solution of Uracil in methanol.
4.3.1.3              Fix a column. Run the instrument at a flow rate of 1.0 ml /minute.
4.3.1.4              Inject 20 microlitres of the 10µg / ml w/v solution in 6 replicate.
4.3.1.5              Record the chromatogram and check the response on peak due to Uracil.
4.3.1.6              Calculate the RSD. It should be less than 2.0 %.
4.3.1.7              Record results in calibration format Annexure-1 
4.3.1.8              Frequency: Quarterly.
4.3.2         Linearity:
4.3.2.1       Methanol filter, degas and use as mobile phase. Set the wavelength at 258 nm.
4.3.2.2       Separately prepare 5, 10, 15, 20 and 25 µg / ml w/v solution of Uracil in methanol.
4.3.2.3      Fix a column. Run the instrument at a flow rate of 1.0 ml /minute. 
4.3.2.4       Inject 20 microlitres each of the five different concentrations.
4.3.2.5       Record the chromatograms and responses. Check the linearity of detector by plotting a graph of area verses concentration. The correlation coefficient should not less than 0.99.
4.3.2.6       Record the details in HPLC calibration format as given in Annexure - 1.
4.3.2.7       Frequency: Quarterly.
4.3.3          Wavelength accuracy:
4.3.3.1       Methanol filter, degas and use as mobile phase.
4.3.3.2       Prepare 10 µg / ml w/v solutions of Uracil in methanol.
4.3.3.3       Fix a column. Run the instrument at a flow rate of 1.0 ml/minute.
4.3.3.4       Inject 20 µl of sample at 254, 255, 256, 257, 258, 259, 260, 261, 262 nm.
4.3.3.5       Record the chromatograms and responses. It should give the area maxima at 258 ± 2 nm.
4.3.3.6       Record the details in HPLC calibration format as given in Annexure - 1.
4.3.3.7       Frequency: Quarterly.
4.4     CALIBRATION OF INJECTOR (FOR AUTO SAMPLER):
4.4.1          Methanol filter, degas and use as mobile phase.
4.4.2          Prepare 10 µg / ml w/v solutions of Uracil in methanol.
4.4.3   Inject 5, 10, 15, 20, 25 microlitres of the sample separately into the system at 258 nm.
4.4.4          Record the chromatograms and responses by plotting a graph of area verses

4.4.5          Concentration and check the linearity. The correlation coefficient should not less than 0.99.
4.4.6     Record the details in HPLC calibration format as given in Annexure - 1.
4.4.7      Frequency: Quarterly.
4.5       INJECTOR CARRY OVER TEST :
4.5.1  Methanol filter, degas and use as mobile phase. Set the wavelength at 258 nm.
4.5.2          Prepare 25 µg / ml w/v solutions of Uracil in methanol.
4.5.3  Fix a column. Run the instrument at a flow rate of 1.0 ml/minute.
4.5.4  Inject 20 microlitres of Blank , 25 µg / ml w/v solutions of Uracil and Blank Solution.
4.6    CALIBRATION COLUMN OVEN TEMPERATURE:
4.6.1 Set the column oven temperature 15°, 25°, 30°, 40°, 50°, 60°.
4.6.2 Record the display temperature and probe temperature observed on HTC thermometer.
4.6.3   Acceptance criteria for temperature: ± 2 °C of the set value.
4.6.4         Frequency: Quarterly.

4.7            CALIBRATION SAMPLE COOLER TEMPERATURE CALIBRATION:
4.7.1         Set the sample cooler temperature 4°, 15°, 25°, 30°, 40°.
4.7.2        Record the display temperature and probe temperature observed on HTC thermometer.
4.7.3  Acceptance criteria for temperature: ± 2 °C of the set value.
4.7.4       Frequency: Quarterly.
6.0             Documentation:
6.1             Annexure – 1       HPLC Calibration record format                          XXX/FRM/000
7.0             History of Revision:


Revision No.
Effective Date
Revision details
Reason for revision




HIGH PERFORMANCE LIQUID CHROMATOGRAPHY
CALIBRATION RECORD
Page No:

Date of calibration :

Next due date for calibration :
Instrument ID No. :
Instrument Serial No. :
Make & Model No. :




1.0              Calibration of Pump:       
                               
Time
5 Minute
10 Minute
Flow rate
ml / minute
Observed
Weight in
Gm
Theoratical Weight
in gm
 Variation
 In Gm
Variation
 in %
 (Limit  : 
 ± 0.1 %)

Observed
Weight in
Gm
Theoratical Weight
in gm
 Variation
 In Gm


Variation
    in %
 (Limit  : 
 ± 0.1 %)

Pump A
0.5 ml

2.4900



4.9801


1.0 ml

4.9801



9.9602


1.5 ml

7.4702



14.9403


2.0 ml

9.9602



19.9204


Pump B
0.5 ml

2.4900



4.9801


1.0 ml

4.9801



9.9602


1.5 ml

7.4702



14.9403


2.0 ml

9.9602



19.9204


Pump C
0.5 ml

2.4900



4.9801


1.0 ml

4.9801



9.9602


1.5 ml

7.4702



14.9403


2.0 ml

9.9602



19.9204


Pump D
0.5 ml

2.4900



4.9801


1.0 ml

4.9801



9.9602


1.5 ml

7.4702



14.9403


2.0 ml

9.9602



19.9204


Remarks:  Satisfactory / Not satisfactory


Calibrated by :                                                                              Checked by :


2.0      System Suitability Check (RSD):

Weight of Uracil   :
Mobile phase        :      Methanol as mobile phase.
Flow rate               :     1.0 ml / minute
Detector                :     258 nm
Diluting solution   :     Methanol
Preparation of Solution : Weigh accurately 25 mg of Uracil in 50 ml volumetric flask and make volume with methanol (Solution A). Pipette 5 ml above solution A and make volume 50 ml with Methanol (Solution B). Pipette  2 ml solution B in 10 ml volumetric flask and make volume with methanol (10ppm).
Injection No.
Area of 10ppm Uracil

Injection 1

Injection 2

Injection 3

Injection 4

Injection 5

Injection 6

Average

SD

%RSD              
Limit : NMT 2.0%

         

Calibrated by :                                                                Checked by :



3.0                          Linearity of Detector Calibration :

Weight of Uracil   :
Mobile phase        :      Methanol as mobile phase.
Flow rate               :     1.0 ml / minute
Detector                :     258 nm
Diluting solution   :     Methanol
Preparation of Solution : Weigh accurately 25 mg of Uracil in 50 ml volumetric flask and make volume with methanol (Solution A). Pipette 5 ml above solution A and make volume 50 ml with Methanol (Solution B). Pipette 1 ml, 2 ml, 3 ml, 4 ml and 5 ml solution B in five different 10 ml volumetric flask and make volume with methanol. They will be indicated 5, 10, 15, 20 and 25 µg/ml solution. 
Sr. No.
Concentration of Uracil Solution in µg / ml
Area
Correlation Coefficient   (Limit: NLT 0.99)
Remarks
Inj 1
Inj 2
Inj 3
Average
1
5






2
10




3
15




4
20




5
25




Remarks:  Satisfactory / Not satisfactory



Calibrated by :                                                                              Checked by :


 4.0                          Wave length accuracy of Detector Calibration:

Mobile phase        :      Methanol as mobile phase.
Flow rate               :     1.0 ml / minute
Diluting solution   :     Methanol
Use 10 µg/ml solution for injection

Sr. No.
Wave length in nm
Area
Remarks
1
254


2
255

3
256

4
257

5
258

6
259

7
260

8
261

9
262

Limit : 258 ± 2 nm
Status / Remarks         :          Satisfactory / Not satisfactory




Calibrated by :                                                                Checked by :

 5.0                          Injector carry over test :

Weight of Uracil   :
Mobile phase        :      Methanol as mobile phase.
Flow rate               :     1.0 ml / minute
Detector                :     258 nm
Diluting solution   :     Methanol
Preparation of Solution : Weigh accurately 25 mg of Uracil in 50 ml volumetric flask and make volume with methanol (Solution A). Pipette 5 ml above solution A and make volume 50 ml with Methanol (Solution B). Pipette 5 ml solution B in 10 ml volumetric flask and make volume with methanol. It will be indicated  25 µg/ml solution. 

Sr. No.
Blank Injection Area
Sample Injection Area
Blank Injection Area
1





                       Area of blank Injection                                         
Calculation =   ------------------------------- X 100  
                      Area of sample Injection                                          

Observation: _____________                                              Limit: Not more than 0.2%



Status / Remarks         :                                                  Satisfactory / Not satisfactory

Calibrated by :                                                                Checked by :



SOP No. : XXX/SOP/000-00                                                         Format No. : XXX/FRM/000-00





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