Saturday, 17 February 2018

SOP for Operation of Bomb Calorimeter

1.0     Objective:
               The objective of this standard operating procedure is to lay down the procedure for operation of Bomb Calorimeter
2.0          Scope:
               This SOP covers operating procedure of Bomb Calorimeter 
3.0          Responsibility:
               Jr. Research Officer, Research Officer: Responsible for operation and maintenance of the instrument as per procedure.
               Head of Department: Responsible for maintenance, timely as per schedule.
              QA Officer/QA Manager: Review the records and governing the document.
4.0          Procedure:
4.1          Clean the instrument free from dust.
4.2         Remove the inlet cover on the top of the jacket by unfastening the screws and fill approximately 16-17 liters of water in the jacket. Fill water up to 5-6 cm from the top of the jacket and close cover.
4.3      Place the Bomb support (stand) in the calorimeter vessel in a way that it is guarded against the “U” shaped bracket and does not move. Notice on outer side of the calorimeter vessel at the bottom, a small pin is attached. Now making sure that the pin is inserted in the slot on the triangular support, place the vessel in the jacket.
4.4        Place the Bomb Lid on the stand provided on the pressure gauge and attach ignition wire of approx 6 cm length across both electrodes. The wire should be tight across the electrodes.
4.5       Make a pellet of sample, weigh it & place it in crucible. Weigh of sample should be less than 1.10 gm or calorific value of sample should be less than 10,000 cal/gm. For sample librating more than 10,000 calories, it is recommended to use ½ or 1/3 of the sample by weight.  
4.6          Place the crucible in the crucible holding ring.
4.7          Tie a knot of thread in the center of ignition wire and make sure that the other end touches the pellets.
4.8         Place approximately 1-2 ml distilled water from a pipette in the Bomb.
4.9         Close the Bomb with bare hands & charge it with oxygen.
4.10         Place the Bomb in Bomb support inside Calorimeter vessel using the hook provided and supporting the bomb from the bottom.
4.11     Make electrical connections. Using the smaller wire insert the plugs to the terminals on the water jacket. Using the longer wire with “Y” clip insert the plug to the sockets provided at the back of the firing Unit and attach the “Y” clips to the terminals on the jacket.
4.12     Add the measured quantity of water in the Calorimeter Vessel.
4.13     Cover the water Jacket and vessel using the combined lid. Notice a small pin on the jacket; it should be inserted in the slot on the combined lid. A bigger slot is given for the wire.
4.14        Fix stir on the pole provided on the water Jacket & dip it’s propeller in the water through the holes on the combined lid.
4.15         Insert the sensor plug in the socket at the back of the Firing Unit and dip the sensor in the water through the combined lid.
4.16        Connect the Mains Cord of Digital Firing Unit and switch “ON” the Mains Button.
4.17    Insert the stirrer’s plug to the socket at the back of the firing unit and turn it “On”.  (Do not turn “off” the stir during the experiment until the final rise in temperature is recorded).
4.18     After a period of 1-2 minutes, shift the switch-indicating “Temp. Initial & Temp. Rise” on the firing unit to Temp. Rise mode.
4.19        Now adjust the display to 0.00 by simply rotating the knob indicating “zero adj.” in either direction. Simultaneously press the “fire” button to ignite the sample. (Sample can also be ignited even if the last digit on the display is fluctuating to ± 0.01).
4.19     The temperature will start to rise and will gradually become constant; from this point the temperature will eventually start to decrease. The peak in temperature must be recorded as the final rise in temperature.
4.20       Turn “off” the stirrer and the Firing Unit. Remove the stirrer and sensor from the water. Now remove the combined lid and disconnect the lead from the Bomb. Using the hook, lift the Bomb from the vessel and place it on a table.
4.21       Release the pressure from the Bomb using the gas-releasing pin and dismantle the Bomb. Clean the Bomb interior including the crucible and electrode with water and dry using a soft cloth or compressed air.
4.22     Enter the details of instrument usage logbook as per given in Annexure –1.
5.0       Calibration:
5.1         Calibration of Calorimeter:
5.1.1     Bomb Calorimeter is standardized by igniting a pellet of benzoic acid weighing one gram or less of known calorific value in oxygen sealed Bomb.
5.1.2      By, igniting benzoic acid, water equivalent (W) is evaluated which is the weight of water equivalent in effective heat capacity to the entire system.
4.23    Insert the stirrer’s plug to the socket at the back of the firing unit and turn it “On”.  (Do not turn “off” the stir during the experiment until the final rise in temperature is recorded).
4.24    After a period of 1-2 minutes, shift the switch-indicating “Temp. Initial & Temp. Rise” on the firing unit to Temp. Rise mode.
4.19    Now adjust the display to 0.00 by simply rotating the knob indicating “zero adj.”
               In either direction. Simultaneously press the “fire” button to ignite the sample. (Sample can also be ignited even if the last digit on the display is fluctuating to ± 0.01).
4.25    The temperature will start to rise and will gradually become constant; from this point the temperature will eventually start to decrease. The peak in temperature must be recorded as the final rise in temperature.
4.26     Turn “off” the stirrer and the Firing Unit. Remove the stirrer and sensor from the water. Now remove the combined lid and disconnect the lead from the Bomb. Using the hook, lift the Bomb from the vessel and place it on a table.
4.27    Release the pressure from the Bomb using the gas-releasing pin and dismantle the Bomb. Clean the Bomb interior including the crucible and electrode with water and dry using a soft cloth or compressed air.
4.28    Enter the details of instrument usage logbook as per given in Annexure –1.
5.2     Determining water equivalent:
5.2.1  The water equivalent of the system is determined by igniting a pellet of supplied pure and dry benzoic acid of known calorific value weighing not less than 0.8 and not more than 1.1 gram. 
5.2.2   Record the corrected temperature rise (T), calculate the calorific values of thread and wire (CVT & CVW) using the data given below and evaluate water equivalent by
              substitution in the equation.
Formula for water Equivalent:       
                                                                      W =    H x M + (CVT + CVW)
                                                                                               T
Where,
T          = Final rise in temperature in degree Celsius.
M         = Mass of sample in grams.
H         = Known calorific value of benzoic acid in cal/gram.
W        = Water equivalent in calories per degrees centigrade
CVT      = Calorific value if thread.
            = 2.1/cm (when using thread 10 cm, CV of thread = 2.1 x 10 = 21 cal)
CVW    = Calorific value of ignition wire.
            = 2.33/ cm (when using wire 6 cm, CV of wire = 2.33 x 4 = 9.32 cal)

Now, calculated the Calorific value of sample (CVs) = T x W - (CVT + CVW    
                                                                                                               M
                                                                                      
5.3   Enter the details of calibration in as per given in Annexure – 2.
6.0          Precaution:   
6.1    Do not look right above the Bomb when filling or releasing gas.
6.2          For safety precautions wear gloves and safety goggles.
6.3     Do not allow the Bomb to shake once the pressure has been increased and do not fire if Bomb has been dropped or tilted. 
7.0       Routine maintenance:
7.1       Clean the instrument with dry cloth.
7.2      Clean the crucible and stirrer with water and than dry cloth. 
8.0        Documentation:
9.0         Annexure – 1         BOMB Calorimeter usage log book              XXX/FRM/000
Annexure –2         BOMB Calorimeter Calibration Record.         XXX/FRM/000


8.0         History of Revision:
Revision No.
Effective Date
Revision details
Reason for revision



Annexure – 1

Date
A. R. No.
Name of Sample
B. No.
Used by
Remark




SOP No. :XXX/FRM/000-00                                           Format No. : XXX/FRM/000-00


Annexure – 2

CALIBRATION DATA OF BOMB CALORIMETER


Calibration Date :                                         Next Due date for Calibration :

           
Model no.        :          

Make               :          

Benzoic Acid  :
Primary Standard No. :
B. No.   :
Make    :

Weight of Benzoic Acid (M) :
Calorific value of thread (CVT) = 2.1/cm  =>  2.1 X  ______   = __________cal            
Calorific value of ignition wire (CVW) = 2.33/cm =>   X  ______   = __________ cal
Known calorific value of benzoic acid in cal/gram (H) :
Rise Temperature in Degree Celsius (T) :
Water Equivalent (W)  =  H X M + (CVT + CVW)     =
                                                        

Calorific value of Benzoic acid (CVs):   T X W - (CVT + CVW)     =
                                                                               M



Limit :  ± 5 % of Stated value of Benzoic Acid




Calculation  status :  Satisfactory/Not satisfactory





Calibrated by :                                                                      Checked by :



SOP No. :XXX/FRM/000-00                                                       Format No. : XXX/FRM/000-00


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