Friday, 21 September 2018

SOP FOR OPERATION OF COD DIGESTION APPARATUS



1.0        Objective:
             The objective of this Standard Operating Procedure is to lay down the procedure for
             Operating the COD Digestion Apparatus.
2.0        Scope:
             This SOP covers operating procedure of COD Digestion Apparatus.
3.0         Responsibility:
              Junior Research officer, Research Officer: Responsible for operation of the apparatus as   per procedure.
               QA Officer/QA Manager: Review the records and governing the document.
4.0          Procedure:
4.1              Connect the instrument and switch on by means of Toggle Switch which is at the right
               side of the instrument.
4.2               Set the temperature at 150 º C & Time (2 hrs.) with the help of SET button by adjusting
              COURSE and FINE knob.
4.3              The temperature will start rising and RED light will indicate heating in progress. After 
             initial overshoot, temperature will stabilize at set temperature indicating Red light cycling
             ON / OFF When the temperature reaches 150º C, insert the reaction vessels containing 
              sample and reagents into the digestion block and keep the air condensers on each vessel.
              (Ensure that there is no Water / Chemicals spillage).
4.4              Set the timer for desired time. For COD Analysis, set time for 2 hours. Switch on the
             Toggle Switch. When Toggle Switch is ON Red L.E.D. will glow.
4.5              The Buzzer will sound after the set time and Red L.E.D. will be off. Then switch OFF the
             Toggle Switch.
 4.6        Remove the glassware and carry out analysis.
4.7        If no further samples are to be digested, Simply off the Instrument.
5.0       Care and Handling:
5.1       Ensure proper earthing and proper supply of Voltage.
5.2       Always use correct rating fuse. (5 A)
5.3       No chemicals should be split on the block.
5.4           The glassware must be free from any water droplets on the outer surface as it may cause  
            crack.
5.5            In case of accidental breakage, switch off the power immediately.

SOP FOR OPERATION AND CALIBRATION OF GAS CHROMATOGRAPHY (THERMO-TRACE)


1.0         Objective:
              The objective of this Standard Operating Procedure is to lay down the procedure for
              operation and calibration of Gas chromatography (THERMO-TRACE)
2.0         Scope:
             This SOP covers operation and calibration  procedure of  Gas chromatography
             (THERMO-TRACE).
3.0          Responsibility:
             Jr. Research Officer, Research Officer: Responsible for operation and maintenance of
               the instrument as per procedure.
Head of Department: Responsible for maintenance, timely as per   schedule.
QA Officer/QA Manager: Review the records and governing the document
4.0         Procedure
4.1          Ensure that the instrument is clean and free from dust. Wipe all the traces of
               solvent/water/moisture by dry cloth.
4.2          Properly install suitable capillary column in GC oven injector & selected detector.
4.3                    Open the Gas pressure valve from the distribution panel. (N2 cylinder for N2 set 60 psi for N2).
4.4         Check the backpressure of column.
4.5         Switch on the mains power, stabilizer, GC power & computer power.
4.6                    Double click on the Chrom-card icon from the desktop, chrom-card window display on
               the screen, double click on Konark icon, select the method from edit G.C parameters
icon, then.   Apply the chromatographic condition and enter ok open run signal. After
               completion of the run, open the instrument in offline, then go to reprocessing menu and
               select file and click on ok button, integrate peak, after integration enter the component
               name then click on ok  ,go to edit method than go to in report parameters and click on ok
               to view the print layout print chromatogram by clicking printer icon.
4.7                    Condition the column at 280°C for 10 min. Enter the programming condition of the sample through micro syringe, when G.C shows ready signal.
4.8                    Cool the G.C after completion of the analysis & switch it off. Shut down the computer,
               mains power supply. Close the gas supply from the distribution panel & from cylinder.
5.0         Calibration procedure:
5.1         Calibration of Flow rate
5.1.1      Open the column oven compartment.
5.1.2      Remove the column if attached to the injector port –1 (to be calibrated).
5.1.3     Connect soap film flow meter (side arm) and injector port outlet with the help of Teflon or rubber tube.
5.1.4          Fill the pipette bulb partially with a soap solution and attach to the bottom of the flow
              meter.
5.1.5          Open the knob of carrier gas (N2) and set up proper pressure (i.e. 500 kpa or 5 Kg/cm2) 
   in carrier gas pressure controller.
5.1.6      Check for leaks at each and every point of attachment using soap solution.
5.1.7      Open the knob of carrier gas flow controller & allow carrier gas to flow through
              corresponding digital flow control.
5.1.8     Adjust the carrier gas flow rate with flow control (30 ml/min).

5.1.9     Gentle squeeze the bulb to force a soap film up into the gas stream. Start the stopwatch as
             soon as the film reaches to zero ml mark. Stop the watch when the film reaches to 30 ml
             marking. Note down the time require to reach the film from 0 to 30 ml mark. Calculate
the  flow rate using the following formula.
              Flow rate ml/min  = 60 X 30 (Dist. Between two points 30 ml)
                                                         Time taken in seconds
5.1.10      Similarly calibrate the flow rate after the time interval of 20 min, 40 min, & 60min and
 find out the difference between the readings.
5.1.11      Acceptance criteria: observed flow rate of the equipment should be within ±2ml/min of
 set flow rate.
5.2       Calibration of FPD        
5.2.1    Detector precision and consistency of relative retention time:
5.2.1.1  Preparation of pesticide standard (0.2ppm):
   Take 100µl of standard solution (100ppm) of Methyl parathion in 10 ml volumetric
   flask containing 5ml acetone and dilute to mark with same solvent. Take 2 ml of this
   solution in 10 ml volumetric flask and dilute to mark with acetone.
5.2.1.2  Inject 2.0µl of pesticides standard 5 times and observe area and RT.
5.2.1.3  ACCEPTANCE CRITERIA:
  The deviation of RT ± 0.2 min
  The deviation of area ± 10%
5.2.2     Detector Linearity:
5.2.2.1  Prepare the five different concentration solution as follow to check the detector linearity.
             1.        Preparation of pesticide standard 1 (0.025 ppm):
   Take 100µl of standard solution (100 ppm) of Methyl parathion in 10 ml volumetric flask  
   containing 5ml acetone and dilute to mark with same solvent. Take 1ml of this solution in
   10ml volumetric flask and dilute to mark with acetone. Take 5ml of this solution in 10ml
    volumetric flask and dilute to mark with acetone. Take further 5ml in 10ml volumetric
   flask and dilute to mark with acetone.
               2.      Preparation of pesticide standard 2 (0.05 ppm):
    Take 100µl of standard solution (100 ppm) of Methyl parathion in 10 ml volumetric flask  
    containing 5ml acetone and dilute to mark with same solvent. Take 1ml of this solution
    in 10ml volumetric flask and dilute to mark with acetone. Take further 5ml in 10ml
              volumetric flask and dilute to mark with acetone.     
             3.        Preparation of pesticide standard 3 (0.1 ppm):
    Take 100µl of standard solution (100 ppm) of Methyl parathion in 10 ml volumetric flask 
    containing 5ml acetone and dilute to mark with same solvent. Take 1ml of this solution
     in 10ml volumetric flask and dilute to mark with acetone.
             4.        Preparation of pesticide standard 4 (0.2 ppm):
    Take 100µl of standard solution (100 ppm) of Methyl parathion in 10 ml volumetric flask 
    containing 5ml acetone and dilute to mark with same solvent. Take 1ml of this solution
   in 5ml volumetric flask and dilute to mark with acetone.
               5.        Preparation of pesticide standard 5 (0.4 ppm):
              Take 100µl of standard solution (100 ppm) of Methyl parathion in 10 ml volumetric flask 
              containing 5ml acetone and dilute to mark with same solvent. Take 2ml of this solution
  in 5ml volumetric flask and dilute to mark with acetone
5.2.2.2  Inject 3 replicates injection of the above solution and observes area.
5.2.2.3  Plot the graph of linearity and calculate the correlation coefficient.
               Acceptance criteria:
Correlation coefficient minimum 0.99
5.2.2.4    CHROMATOGRAPHIC CONDITION:
               Name of the instrument                          : GC [Thermo Trace ultra]

               Column                                                    : CPSIL-8CB [30m X 0.25 mm ID X 0.25µm] 
                                                                                                       @ 15°C/min  
               Oven Temp.                                             : 130°C (3min) 270°C (10 min)
               Injector Temp.                                         : 250°C
               Detector Temp.                                        : 300°C
               Carrier Gas                                               : N2 [2 ml] H2 (115ml) AIR (120ml
               Injection Volume                                     : 2.0µl
               Split Ratio                                                : Split less             
5.3       Calibration of NPD
5.3.1    Detector Precision and consistency of relative retention time: -
5.3.1.1 Preparation of pesticide standard (0.2ppm):
Take 100 mL of standard solution (100 ppm) of Chlorpyrifos in 10 ml volumetric flask containing 5ml acetone and dilute to mark with same solvent. Take 2 ml of this solution in 10 ml volumetric flask and dilute to mark with acetone.
5.3.1.2 Inject 2.0µL of above pesticide standard 5 times and observe area and RT.
5.3.1.4 ACCEPTANCE CRITERIA:
The deviation for RT ± 0.2 min and deviation for area ± 10%.
5.3.2    Detector Linearity: -
Prepared the five different concentrate solution as follow to check the Detector Linearity
5.3.2.1 Preparation of pesticide standard 1 (0.025ppm): Take 100 mL of standard solution (100 ppm) of Chlorpyrifos in 10 ml volumetric flask containing 5ml acetone and dilute to mark with same solvent. Take 1 ml of this solution in 10 ml volumetric flask and dilute to mark with acetone. Take 5 ml of this solution in 10 ml of volumetric flask and dilute to mark with hexane. Take further 5 ml in 10 ml volumetric flask and dilute to mark with acetone.
5.3.2.2 Preparation of pesticide standard 2 (0.050ppm): Take 100 mL of standard solution (100 ppm) of Chlorpyrifos in 10 ml volumetric flask containing 5ml acetone and dilute to mark with same solvent. Take 1 ml of this solution in 10 ml volumetric flask and dilute to mark with acetone. Take further 5 ml in 10 ml of volumetric flask and dilute to mark with acetone.

5.3.2.3 Preparation of pesticide standard 3 (0.1ppm): Take 100 mL of standard solution (100 ppm) of Chlorpyrifos in 10 ml volumetric flask containing 5ml acetone and dilute to mark with same solvent. Take 1 ml of this solution in 10 ml volumetric flask and dilute to mark with acetone.
5.3.2.4 Preparation of pesticide standard 4 (0.2ppm): Take 100 mL of standard solution (100 ppm) of Chlorpyrifos in 10 ml volumetric flask containing 5ml acetone and dilute to mark with same solvent. Take 2 ml of this solution in 10 ml volumetric flask and dilute to mark with acetone.
5.3.2.5 Preparation of pesticide standard 5 (0.4ppm): Take 100 mL of standard solution (100 ppm) of Chlorpyrifos in 10 ml volumetric flask containing 5ml acetone and dilute to mark with same solvent. Take 2 ml of this solution in 5 ml volumetric flask and dilute to mark with acetone.
5.3.2.6 Inject 3 replicates injection of the above solution and observe Area
5.3.2.7 Plot the graph of linearity and calculate the correlation-coefficient
5.3.2.8 CHROMATOGRAPHIC CONDITION
Name of Instrument                          : GC [THERMO]
Column                                               : CPSIL-8CB(30.0Mx0.25 X 0.25mm)
Oven Temp.                                        : 130°C (3minhold)@5°C/min-->270°C(10min hold)
Detector                                              : 300 °C(NPD)
Injector                                                : 250 °C
Carrier Gas                                          : N2 [2.0ml/min ]
Injection volume                                 : 2 mL
Split Ratio                                           : split less
5.3.3    Acceptance criteria: -
Correlation-coefficient Minimum 0.99
5.4      Calibration of Oven:
            Calibration of oven to be done by calibration department.
5.5        Frequency of calibration: Quarterly
6.0        Routine Maintenance:
6.1                Clean the all, out side part of instrument.
6.2                Clean the injector and injector liner. Change the glass wool of injector liner. Change the septa of injector port if required.
6.3                Check the all connection of gases for leakage.

SOP FOR OPERATION AND CALIBRATION PROCEDURE OF GAS CHAROMATOGRAPHY (CHEMITO-7610)


1.0      Objective:
            The objective of this Standard Operating Procedure is to lay down the procedure for
            operation and calibration of Gas chromatography (CHEMITO-7610 ECD)
2.0       Scope:
          This SOP covers operation and calibration procedure of Gas chromatography
          (CHEMITO-7610)
3.0       Responsibility:
           Jr. Research Officer, Research Officer: Responsible for operation and maintenance of
            the instrument as per procedure.
Head of Department: Responsible for maintenance, timely as per   schedule.
QA Officer/QA Manager: Review the records and governing the document
4.0       Procedure:
4.1           Ensure that the instrument is visibly clean and free from dust. Wipe all the traces of
            solvent/water/moisture by dry cloth.
4.2           Install properly suitable capillary column in GC oven injector & selected detector.
4.3              Open the Gas pressure valve from the distribution panel. Check the backpressure of column.
4.4       Switch on the mains of instrument & computer.
4.5       Set the column flow as per requirement from the upper panel by dial gauge
4.6       Setting the parameter:
4.6.1      Press the oven key on the front panel of the instrument and set the oven temperature.
4.6.2      Then press the temperatures key for injector and detector temperature and set the required temperature for the same.  
4.7      Software Operation:
4.7.1      Double Click on C2001 1.7 Icon. Chemitochrom 2000 window display on the screen.
Select and click login menu, Select GC 1 or GC 2 as per requirement and click. Add   analyst name or Password. My GC (Work 1 or 2) window display.    
4.7.2      Select file and click on New or Open (for New file or open file), Select File Type display,
            Select any one ‘Sequence’, ‘Instrument’, ‘Method’, ‘Project’ etc.  
4.7.3      Click on ‘Method’ button, add file name and click on OK. Now select file menu and click
           on open, ‘Open Method File’ window display. Select require file name and click on OK. 
4.7.4      Now select and click on setting, select method and click, or click on chromatogram with
            scale icon, method window display on the screen Feed require parameters  Noise,
            threshold etc. and click on OK.
4.7.5    Select and click on setting, select Instrument and click, or click on column icon,
            Instrument window display on the screen. Feed require parameters column, mobile phase,
Flow rate, pressure, detection, temperature etc. and click on OK.
4.7.6      Now select and click on setting, select Analysis and click, or click on injection icon,
            analysis window display on the screen. Feed require parameters Sample ID, File Name
            etc. and click on OK.
4.7.7        Select and choose Chromatogram icon Blue or Red (=>). If choose blue(=>) auto open
             the new graph  (Running graph) after inject and if choose red (=>) open the previous
             graph after inject. ( Always choose Red (=>).
4.7.8        Select and choose Chromatogram with peak report icon Blue or Red  (=>). If choose
             blue (=>) auto print out (Running graph) after completed run and if choose red  (=>) no
             print  out  after completed run. Always choose Red (=>).
4.7.9        Select and click Chromatogram with peak report icon and click on OK button for print
             out.
4.7.10    Now completion of all parameters and instrument is ready for injection, inject the
             solution and immediately click on ‘RUN’ Button.
4.7.11    Select method icon, chromatogram window display on the screen, select calculation
             parameter, open file name, select require file and click on OK, then again click OK the
             chromatogram display with calibration parameters, then click on printer icon and print
             the chromatogram
4.8          Preparation of new print format:
4.8.1         Click on printer icon and click on New button, add file name and click OK. Now click on
             setup button, style set up window 1 or 2 display on the screen.
4.8.2         Select and click on Labor Header, add no of lines 3, Select line 1st and add on select  line. 
4.8.3        Select on 1st Page and border and click OK. Choose Report Header, choose chromatogram
choose portrait and as on screen, then click on OK.
4.8.4        Select Result and click, choose result table, column performance and click OK. Then
            again click OK.
4.9          After completion of the analysis enter the details in instrument usage log book as per
            given.
4.10      After completion of the injection, down the column temp below 35° C and injector and
            detector temperature also cool down. Now close the gas flow and close the valve of gas
            cylinder of Z- air, Hydrogen and carrier gas ( Nitrogen or Helium).
5.0       Calibration procedure:
5.1       Open the column oven compartment.
5.2                Install the properly capillary column.
5.3              Connect soap film flow meter to the detector port outlet with the help of Teflon or rubber tube.
5.4                Fill the pipette bulb partially with a soap solution and attach to the bottom of the flow meter.
5.5                Open the knob of carrier gas (N2) and set up proper pressure (i.e. 500 kpa or 5 Kg/cm2) in carrier gas pressure controller
5.6        Check for leaks at each and every point of attachment using soap solution.
5.7        Open the knob of carrier gas flow controller & allow carrier gas to flow through
             corresponding digital flow control.
5.8                Adjust the carrier gas flow rate with flow control (30 ml/min).

5.9                Gentle squeeze the bulb to force a soap film up into the gas stream. Start the stopwatch as
             soon as the film reaches to zero ml mark. Stop the watch when the film reaches to 30 ml
             marking. Note down the time require to reach the film from 0 to 30 ml mark. Calculate the
             flow rate using the following formula.

                          Flow rate ml/min  = 60 X 30 (Dist. Between two points 30 ml)
                                                                      Time taken in seconds

5.10            Similarly calibrate the flow rate after the time interval of 20 min, 40 min, & 60min and find
             out the difference between the readings.

5.11            Acceptance criteria: observed flow rate of the equipment should be within ±2ml/min of set
             flow rate
5.12      Detector precision and consistency of relative retention time:
5.12.1   Preparation of pesticide standard (0.2ppm):
  Take 100µl of standard solution (100ppm) of Gamma-BHC (Lindane) in 10 ml
  volumetric flask containing 5ml hexane and dilute to mark with same solvent. Take 2 ml of
  this solution in 10 ml volumetric flask and dilute to mark with hexane.
5.12.2   Inject 2.0µl of pesticides standard 5 times and observe area and RT.
5.12.3    ACCEPTANCE CRITERIA:
             The deviation for RT ± 0.2 min and deviation for area ± 10%
5.13      Detector Linearity:
5.13.1    Prepare the five different concentration solution as follow to check the detector linearity.
5.13.2    Preparation of pesticide standard 1 (0.025ppm):
   Take 100µl of standard solution (100ppm) of Gamma-BHC (Lindane) in 10 ml volumetric
   flask containing 5ml hexane and dilute to mark with same solvent. Take 1ml of this
   solution in 10ml volumetric flask and dilute to mark with hexane. Take 5ml of this solution
   in 10ml volumetric flask and dilute to mark with hexane. Take further 5ml in 10ml
   volumetric flask and dilute to mark with hexane.
5.13.3   Preparation of pesticide standard 2 (0.05ppm):
             Take 100µl of standard solution (100ppm) of Gamma-BHC (Lindane) in 10 ml volumetric
             flask containing 5ml hexane and dilute to mark with same solvent. Take 1ml of this
             solution in 10ml volumetric flask and dilute to mark with hexane. Take further 5ml in 10ml
             volumetric flask and dilute to mark with hexane.
5.13.4   Preparation of pesticide standard 3 (0.1ppm):
   Take 100µl of standard solution (100ppm) of Gamma-BHC (Lindane) in 10 ml volumetric
   flask containing 5ml hexane and dilute to mark with same solvent. Take 1ml of this
   solution in 10ml volumetric flask and dilute to mark with hexane.
5.13.5   Preparation of pesticide standard 4 (0.2ppm):
   Take 100µl of standard solution (100ppm) of Gamma-BHC (Lindane) in 10 ml volumetric
   flask containing 5ml hexane and dilute to mark with same solvent. Take 1ml of this
   solution in 5 ml volumetric flask and dilute to mark with hexane.
5.13.6          Preparation of pesticide standard 5 (0.4ppm)
              Take 100ml of standard solution (100ppm) of gamma-BHC (lindane) in 10 ml volumetric
               flask containing 5 ml hexane and dilute to mark with same solvent. Take 2 ml of this
              solution in 5 ml volumetric flask and dilute to mark with hexane.            
5.13.7      Inject 3 replicates injection of the above solution and observes area.
5.13.8     Plot the graph of linearity and calculate the correlation coefficient.
5.14                CHROMATOGRAPHIC CONDITION:
               Name of the instrument                           : GC [Chemito-7610]
               Column                                                     : TR-5 [30m X 0.32 mm ID X 1.0µm] 
               Oven Temp.                                             : 120°C (1min) @    270°C (3 min)
               Injector Temp.                                         : 225°C
               Detector Temp.                                        : 300°C
               Carrier Gas                                               : N2 [1.2 bar]
              Injection Volume                                      : 2.0µl
              Split Ratio                                                 : Split less
             Acceptance criteria                                    : Correlation coefficient shall be minimum 0.99
5.15                Calibration of Oven:
               Calibration of oven to be done by calibration department
5.16                Frequency of calibration: Quarterly
6.0                    Routine maintenance:
6.1              Clean all the out side part of instrument.
6.2              Clean the injector and injector liner. Change the glass wool and septa if required.
6.3              Check the all connection of gases for leakage.  

requirement of Q.C in Daman

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